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Rebuild the solenoid driver board high-voltage section

Steps

  • Replace all the semiconductors and capacitors even if they test good, because these parts fail in pairs: Q21 2N3584 (250 V, 2 A, TO-66), Q22 and Q23 2N3440 (250 V, 1 A, TO-39), VR1 1N5275A zener (140 V, 1 W), CR21 1N4004, and C27/C28 0.01 uF 400 V metal polyester.
  • Replace the RT1 25K trim pot, which is poor quality, and fuse F1 (3/16 A fast-blow) where fitted.
  • Check every resistor and replace any more than 5% off or open: R51 22K 1/2 W and R56 82K 1/2 W (both often burned), R55 1.2K, R54 8.2K, R52 390 ohm (all 1/4 W) and R35 100K 1 W.
  • Mount the new resistors and transistors slightly off the board for airflow, reusing the transistor spacers (page 47).
  • Check all the transistors again before power-on, since one failure takes out the others in this direct-coupled circuit.

The solenoid driver / regulator board makes about 190 V DC for the score displays (around 230 V on some Stern boards); a shock from it hurts. Work with the game unplugged and let the filter capacitors discharge, and use one hand and insulated probes for live checks.

Systems

Related tips

Source: Repairing Bally Electronic Pinball Games from 1977 to 1985, Part Three, Clay Harrell (pinrepair.com)