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After rebuilding the pop bumpers with new lamp sockets, the upper general illumination fuse blows, even with the bulbs removed.

Upper GI fuse blows after a pop bumper rebuild: solder blob inside a new socket

Cause: A short in one of the new pop bumper lamp sockets: a stray piece of solder inside the socket bridged it. GI is AC, so socket lead polarity does not matter.

Checks

  • Remove the pop bumper bulbs: if the fuse still blows, the short is in the wiring or sockets, not the lamps.
  • With power off, check each new socket for continuity between its two leads and from each lead to the mounting bracket or pop bumper frame.
  • Look inside each socket for solder splashes or pinched wires from the rebuild.

Fix

  • Clean out or replace the shorted socket and recheck the rest of the rebuild work, then fit a new fuse of the correct rating.

Systems

Games

Related tips

Source: Pinball Repair help group!! (Facebook group)