When repinning a connector, the wire will not tin or bond to a new terminal, even with plenty of flux. The old pins may be so corroded they have rotted away.
Old wire won't take solder: corrosion has crept up the copper
Cause: Corrosion has spread along the copper strands inside the insulation; dull, silver or dark copper will not take solder.
Checks
- Strip a little more insulation and look for bright copper.
Fix
- Cut the wire back until clean copper appears (or splice in a new length), then crimp or solder the new terminal.
- Lightly scraping oxidised strands can help on mild cases, but badly corroded wire should be replaced, because the corrosion keeps spreading.
Systems
Related tips
- Soldering wires onto System 1 replacement connectors: tape the parts to the glass
- Pins and tools for re-pinning System 1 connectors
Source: Pinball Repair help group!! (Facebook group)