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At power-up there is a loud hum instead of the start-up tone, then a burning smell; the cabinet speaker's voice coil melts. The speaker wires carry DC voltage (about 27 V here) and spark when disconnected.

Loud hum at power-up and the cabinet speaker burns: shorted audio amplifier chip

Cause: The audio power amplifier chip on the sound board had failed with its output shorted to its mounting tab, putting DC on the speaker line.

Checks

  • With the speaker disconnected, measure the voltage on the speaker wires: there should be no DC.
  • Check the amplifier chip out of circuit.
  • Check the electrolytic capacitors in the audio output circuit, which can also be at fault.

Fix

  • Replace the audio amplifier chip and the damaged speaker; confirm there is no DC on the speaker wires before reconnecting.

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Source: Pinball Repair help group!! (Facebook group)