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Rebuilding an EM flipper

Steps

  • Work on one flipper at a time so the other is a reference. Raise the playfield.
  • Remove the coil stop (lower bracket) and slide the coil off the plunger.
  • Push the old sleeve out; if it won't come out, replace the coil (it comes with a sleeve).
  • If keeping the coil, check the three lugs: the centre lug has a thin and a thick wire, each outer lug one. About 4 ohms centre-to-thick and about 100 ohms centre-to-thin is normal (lift the game wires from the centre lug for an accurate reading).
  • On pre-1969 Gottlieb, unclip the plunger/link from the pawl pin; 1969 and later use a roll pin.
  • Loosen the pawl screws, unhook the return spring and remove the pawl; pull the bat and shaft out from above.
  • Remove the three bushing screws (note which holds the spring), fit a new nylon bushing standing about 1/8 inch proud, and refit the screws and spring anchor.
  • Refit the shaft and pawl, tightening the pawl screws only lightly; optionally bend the rest stop for more travel.
  • Rehook the return spring with only enough tension to return the bat.
  • Fit the new plunger/link with its spring clip or an E-clip, hold the coil against the upper bracket and refit the coil stop.
  • Do the other flipper, lower the playfield, align both bats for matching rest and up positions, then raise it and tighten the pawl screws; recheck.
  • Finally file or replace the EOS switch and set it to open about 1/8 inch at full stroke; check the fish paper on the blade touching the pawl, and file the cabinet switch.

Systems

Related tips

Source: Repairing Electro-Mechanical (EM) Coin Operated Games to 1978, Part Two, Clay Harrell (pinrepair.com)