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Rewinding an unobtainable coil onto its old frame

Steps

  • Unwind all the burnt wire. Check the sleeve: if the plunger has worn through it, transfer the end pieces to a new sleeve.
  • Find the coil's gauge and turns from the schematic key (Gottlieb doesn't give these; use a chart of known Gottlieb coils).
  • Choose a donor coil with the same gauge and a similar number of turns, or one whose resistance matches an identical good coil in the game.
  • Mount the empty frame on a bolt in a drill chuck; a helper keeps the donor coil turning on a screwdriver shaft with light drag.
  • Fix the wire to one lug and run the drill slowly to transfer the wire (about five minutes).
  • Sand the enamel off both ends and solder them to the lugs, then measure.

Example: a coil marked 24-965 (24 gauge, 965 turns) was rewound with wire from a 24-900 donor; an exact match isn't needed.

Systems

Related tips

Source: Repairing Electro-Mechanical (EM) Coin Operated Games to 1978, Part Two, Clay Harrell (pinrepair.com)