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A pop bumper coil energizes and stays on when a game is started.

Pop bumper locks on as soon as a game starts

Cause: The PBDB has +5 V but has lost its logic (DC) ground on pin 6, which comes from CPU A1-J6 pin 9 under the battery; or a cracked header joint, most often pin 1 to Q1's case; or a shorted Q1.

Checks

  • Check the ground at PBDB pin 6 against the cabinet ground strap.
  • Inspect CPU J6 pin 9 and its board finger for corrosion.
  • Look for cracked solder around the PBDB header pins, especially pin 1.
  • Diode-test Q1 (2N6057/2N6059): black lead on a case screw, red on each leg, expect 0.4 to 0.6.

Fix

  • Repin CPU J6 or clean the finger.
  • Reflow the PBDB header pins.
  • Replace Q1 (a TIP102 can be used).

Systems

Related tips

Source: Repairing & Upgrading Gottlieb System 80 Pinballs from 1980 to 1989, Part One, Clay Harrell (pinrepair.com)