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Repairing a burnt GI connector properly

Steps

  • Remove the board from the backbox.
  • Desolder and replace the male header pins on the board; their plating is burnt off and a new housing alone will burn again. Cleaning and tinning old pins is only a stopgap.
  • Solder the new header pins on both sides of the board, lifting the header slightly so the iron reaches the top traces.
  • Fit a new housing with crimp-on female pins, not insulation-displacement pins.
  • For a game that runs for long hours, use black high-temperature housings; white standard housings are fine for light home use.
  • Add a polarizing peg to the housing so it cannot be plugged onto the wrong header.

Systems

Related tips

Source: Repairing Williams System 11 Pinball 1986 to 1990, Deel 1, Clay Harrell (pinrepair.com)