Repairing a burnt GI connector properly
Steps
- Remove the board from the backbox.
- Desolder and replace the male header pins on the board; their plating is burnt off and a new housing alone will burn again. Cleaning and tinning old pins is only a stopgap.
- Solder the new header pins on both sides of the board, lifting the header slightly so the iron reaches the top traces.
- Fit a new housing with crimp-on female pins, not insulation-displacement pins.
- For a game that runs for long hours, use black high-temperature housings; white standard housings are fine for light home use.
- Add a polarizing peg to the housing so it cannot be plugged onto the wrong header.
Systems
Related tips
- Right flipper dead after a coil cooked: burnt trace on the interconnect board
- GI lamps out, game dark: burnt power supply connector 3J8 (pre-Banzai Run)
- Roulette wheel not working: worn J15 connector on the interconnect board
- Whole game flickers off and on, then dies: burnt ground pin at the power supply board
- No drop target switches register: 12 V feed lost at a loose connector
- Interconnect board from another game fitted: the values Jokerz needs
- Lamps under the slingshots out: wire in the wrong position in interconnect plug J12
- The interconnect board (Banzai Run and later)
Source: Repairing Williams System 11 Pinball 1986 to 1990, Deel 1, Clay Harrell (pinrepair.com)