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Replacing the -49 VARO pair with one bridge

Steps

  • Take out the two screws holding the small 8 A bridges to their base plate.
  • From the back, remove the four nuts holding the VAROs, desolder their leads and discard them.
  • Mark the old VARO pads on the fuse side with a marker.
  • Sleeve the upper AC lead of a 35 A 200 V wire-lead bridge with a 1/2" piece of 1/8" heat shrink; lay the bridge on the fuse side, minding the offset "+" lead.
  • On the solder side, run a wire from the sleeved AC lead to the far AC pad; solder the other AC lead and the + and - leads.
  • Bolt a heat sink to the bridge; this is required.
  • Bend the leads to fit and solder the bridge in.
  • Bench test before refitting (line cord on J2 pins 6 and 7); a clip-on breaker in place of F1 saves fuses.

Line voltage (120 V AC) is present on the rectifier board and its J2 connector; unplug the game before touching it.

Systems

Games

Related tips

Source: Repairing Bally Electronic Pinball Games from 1977 to 1985, Part One, Clay Harrell (pinrepair.com)