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After reassembling the left flipper, its fuse blows right away. With the fuse blown, the flipper button also stops showing up in switch test.

Flipper blows its fuse after a rebuild: diodes shorted by reversed power wires

Cause: The power wires had been put on the wrong lugs for a moment, which shorted the coil diodes. On these pre-Fliptronics games the flipper button is sensed through an opto-isolator fed by the flipper power, so no fuse means no switch reading; that part is normal.

Checks

  • Check the wiring: the lug with two coil wires and the banded ends of the diodes takes the power wire; the center lug (thick wire only) takes one EOS lead; the lug with only the thin wire takes the other EOS lead and the flipper switch wire.
  • With the power wire off, measure the coil: about 4.7 ohms with EOS closed and about 160 ohms with it open. A reading near 1 ohm points to shorted diodes; clip them and measure again.

Fix

  • Fit new diodes (1N4004 or 1N4007) on the original coil if it measures correctly.

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Related tips

Source: Pinball Repair help group!! (Facebook group)