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Several or all opto switches fail or work intermittently.

Opto switches dead or intermittent: check the 12 volt supplies

Cause: A blown 12 volt fuse, or low unregulated 12 volts (under about 11 V) from a failing bridge rectifier, filter capacitor or cracked solder joints. The unregulated 12 V powers the optos and the regulated 12 V powers the whole switch matrix.

Checks

  • Check fuses F115 and F116 on the power driver board (F101 and F109 on WPC-95).
  • Measure the unregulated 12 V; below about 11 V the optos can act up.
  • Check bridge BR5 (WPC-95: diodes D3-D6) for the unregulated 12 V and BR1 (WPC-95: D11-D14) for the regulated 12 V.
  • Inspect the 10,000 or 15,000 mfd filter capacitor C30 (C8 on WPC-95) for cracked solder on its leads.

Fix

  • Replace the blown fuse.
  • Replace the failed bridge or diodes, and reflow or jumper the capacitor and bridge connections as covered in the reset section.

Systems

Related tips

Source: Repairing Williams/Bally WPC Pinball Games from 1990 to 1999, Part Three, Clay Harrell (pinrepair.com)