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A circuit is dead or cuts in and out even though its fuse tests good.

Dead or intermittent circuit from a cracked fuse clip

Cause: Data East holds fuses in pairs of cheap clips soldered to the board, which fatigue and crack.

Checks

  • With the fuse out, look for cracked clips and squeeze the clip fingers; soft or loose ones are failing.
  • Check continuity from each clip to its trace on both sides of the board.
  • Remember the clips on the flipper board (Robocop and later).

Fix

  • Replace every questionable clip with new ones. Do not solder the fuse to the clip.

Systems

Related tips

Source: Repairing DataEast 1987 (Laser War) to Sega 1995 (Batman Forever), Part One, Clay Harrell (pinrepair.com)